Vacuum Melting Inert Gas Atomization Equipment

Vacuum Melting Inert Gas Atomization (VIGA) Powder Manufacturing Equipment

Overview

Vacuum melting inert gas atomization powder manufacturing equipment is designed for producing metallic spherical powder by atomizing under certain conditions.

Working principle: Metal or alloy materials are melted under inert gas protection or vacuum condition, and the molten metal is poured through insulation tundish system into a gas nozzle where the melt stream is disintegrated into droplets by high pressure inert gas stream. The small droplets will be solidified into tiny spherical powders in flight in the atomization tower.

Optional functions:

• Atomizing gas heating device

• CCD video surveillance system (to observe equipment operation status in time)

• On-line laser particle size monitoring system

• Online oxygen content monitoring system

• Atomization pressure difference controlling system

• Fluid limiting diversion tube heating system

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  Multistage high vacuum melting system (max. vacuum degree: 6.7x10^-3Pa)

• Melting and atomizing temperatures monitoring system

Features:

Combined with high vacuum technology, high temperature melting technology and high pressure gas atomization technology, vacuum melting inert gas atomization powder manufacturing equipment is especially suitable for the production of high quality powders and active metals/alloys. The produced powders have the characteristics of high purity, low oxygen content, high yield of fine powders, good appearance, etc..

Customer Case1

High Pressure Water Atomization Powder Manufacturing Equipment in Japan

In 2012, A company from Japan contacted us through its sales agent about high pressure water atomization powder production equipment. After mutual communication and field study, cooperative relationship was established at last. Our technical team went to Japan to provide installation debugging and training service in

1. Capacity: 30KG/batch(stainless steel)

2. Melting temperature: max. 1700°C

3. Max. atomizing pressure: 100MPa

4. Powder shape: near spherical or irregular

5. Finished powder: superfine stainless steel powder -325 mesh≥90%

Customer Case 2

High Pressure Water Atomization Powder Manufacturing Production Line in Estonia

In 2010, we have kept in touch with a company in Estonia for a year! And finally cooperative relationship was established. After the equipment was produced, our technicians went to their plant to provide installation instruction and training, thus the produced powder met parameter requirements of the customer.

The exported high pressure water atomization powder manufacturing production line has the following basic parameters:

1. Capacity: 100kg/batch;

2. Max. melting temperature: 1700°C;

3. Ultimate atomizing pressure: 50MPa;

4. Powder shape: near spherical or irregular;

5. Rate of finished powder: take stainless steel as example: below -325mesh≥60%; below -200mesh≥80%

Customer Case 3

Totally Automatic High Pressure Water Atomization Powder Manufacturing Production

In 2014, a Taiwan company contacted us about the whole solution for copper powder production. We proposed an exclusive production line solution based on the customer’s requirements. Finally we established mutual cooperation relations in 2015. At present the production line has already in production.

The totally automatic high pressure water atomization powder manufacturing production line has the following basic parameters:

1. Capacity: 200kg/batch

2. Max. melting temperature: 1500°C;

3. Rated powder: 200kW; Intermediate Frequency: About 1000Hz; Power: 380V, 60Hz

4. Limited atomizing pressure: 76MPa

5. Power morphology: irregular or subsphaeroidal

6. Rate of finished powders (accepted by pure copper powder): -325mesh(45μm)≥70%; -200mesh(75μm)≥90%

EasyFashion is the multifaceted manufacturer of atomization powder manufacturing equipment and thermal processing equipment.We take pride in offering diversified product range which comprises powder production equipment,sintering furnaces,microwave furnaces,heat treatment furnaces etc.
Our efforts have always been focused on reducing purchase cost and minimizing investment risk for customers in industries of MIM (metal injection molding), acuum heat treatment, powder metallurgy, atomization powder manufacturing,carbon and silicon carbide materials, as well as amorphous materials, photovoltaic materials and Li-ion battery materials, etc.

FAQ

1. How can I know your factory can produce equipment I need?

Re: Contact us and let us know your requirements of equipment. Then we will send these requirements to our technical department. So we will know whether our factory can offer you equipment or not.

2. Does your company customize equipment for customer?

Re: Yes, we can customize equipment according to customers' requirements.

4. How can I believe your quality?

Our equipment are eqquiped with mechanical parts of world renowned brands like Schneider, Omron and so on, and also approved ISO9001 certification.

www.advancedatomizer.com

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EasyFashion is the multifaceted supplier of Atomization Powder Manufacturing Equipment, Cemented Carbide Equipment and Heat Treatment Equipment being in 2008. We are most proud of our professional R & D team, experienced sales and after-sales team, for different materials in various areas of heat treatment requirements, we can provide customers in various industries with the most cost-effective solutions. Our high quality production equipment and excellent technological support can reduce the purchasing cost and investment risk of our customers. Our main focused areas are powder metallurgy, cemented carbide, carbon and silicon carbide composites, vacuum heat treatment and other high-end industries.

We adheres to the tenet of "becoming the global leading service supplier of intelligent materials and intelligent equipment solutions", and strictly adheres to "efficient, serious and committed". With the collaboration of a more than 20 people professional R & D and design team and a more than 10 people professional sales and after-sales team. Provide high international standard professional equipment and high standard service to customers all over the world in different languages.

Over 500 customers home and abroad have put their invaluable trust in us since our establishment. In recent years, with the aid of remarkable technology strength and highly dedicated employees, EasyFashion has emerged as the leading enterprise in industry with over 20 new-developed products and 70 patents.

Our technology originates from our research on customer needs and application fields. In the process of continuous communication and collaboration with customers, we customize the best solution for customers with our technology and experience. To help them maintain a competitive advantage in the industry. Our skilled engineers communicate with customers to help them solve complex problems and optimize process capability.