
What is the cause of the AL50 fault alarm in the NC feeder? In
fact, the alarm is an overload alarm. After analysis, there are
several situations. Ruihui Machinery explains the customer
maintenance and repair:
1, electrical aspects: servo motor or drive failure, the reasons
are
(1) When the NC feeder is reinstalled, the drive or motor is subjected to illicit
collision;
(2) The servo motor is loose inside due to vibration of the NC
feeding electromechanical box. The detection method of the problem:
after the servo failure, it is necessary to power off after a
period of power-off, and then manually control the feeder to enter
and retreat.
If no alarm occurs, the possibility can be eliminated; if such a
situation occurs, the servo system has to be replaced, the process
is troublesome, and the probability of occurrence of the fault is
small, rarely occurs, and can be ignored.
2, mechanical aspects:
(1) The NC feeder's rolling bearing is stuck and causes an alarm.
The detection method is: servo off, and then manually rotate the
feeding roller under no-load conditions. If there is obvious jam or
unsmooth phenomenon, it means the bearing is faulty. The failure
rate is also relatively low, generally does not appear, if it
occurs, the bearing must be replaced.
(2) After the customer replaces the mold, the height of the lower
mold is inconsistent with the height of the last mold or the length
of the positioning pin is inconsistent, which causes the relaxation
time to be delayed, causing the positioning pin to stretch the
material and alarming. This probability is large.
The detection method is: manual control of the slow decline of the
punch, careful observation of the drum relaxation time, repeated
detection, that is, the problem can be found. Solution: Adjust the
relaxation time; reduce the NCF feed height to be flush with the
mold or about 3mm lower.
(3) If the material is replaced, the thicker material is used, and
then the limit block is added in front, which may also cause an
alarm phenomenon. The probability is small and it is not easy to
appear, and the customer can find it by himself.
Specification:
Model | MAC2-400 | MAC2-500 | MAC2-600 | MAC2-800 | ||
Stock Width(mm) | 50-400 | 50-500 | 50-600 | 50-800 | ||
Stock Thickness(mm) | 0.3~3.2 | 0.3-3.2 | 0.3-3.2 | -3.2 | ||
Max.Coil Weight(kg) | 3000 | 3000 | 3000 | 5000 | 5000 | 7000 |
Max.Coil O.D.(mm) | 1200 | 1200 | 1200 | |||
Coil I.D.(mm) | 8 | 8 | 508 | 508 | ||
Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ||
Max. Line Speed(m/min) | 16-24 | 16-24 | 16-24 | 16-24 | ||
Work Roll Number(pieces) | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | ||
Feed Roll Number(set) | 1 | 1 | 1 | 1 | ||
Main Motor(kw) | AC2.9 | AC2.9 | AC4.4 | AC4.4 | ||
Mandrel Expansion | hydraulic | hydraulic | hydraulic | hydraulic | ||
Reel Motor(kw) | 1.5 | 1.5 | 1.5 | 2.2 | 2.2 | 3.7 |
Power(V) | 3 Phase 220V/380V/50HZ | |||||
Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 |
Straigtening performance:
tock Thicknees (mm) | Stock Width (mm) | |||
0.3 | 400 | 500 | 600 | 800 |
0.4 | ||||
0.6 | ||||
0.8 | ||||
1.0 | ||||
1.2 | ||||
1.4 | ||||
1.6 | 470 | 470 | ||
1.8 | 400 | 400 | ||
2.0 | 360 | 360 | ||
2.3 | 300 | 300 | 300 | 300 |
2.5 | 230 | 230 | 230 | 230 |
2.8 | 150 | 150 | 150 | 150 |
3.2 | 110 | 110 | 110 | 110 |
*1:(Pneumatic):Option in case of pneumatic mandrel expansion is
provi
GUANGDONG RUIHUI INTELLIGENT TECHNOLOGY CO., LTD.
RUIHUI founded in 2000, the technology of automation periphery is from Japan. RUIHUI has been learning Japan and Germany technology, and using high standards of principle in the parts selection, for assembly process and spare parts, adhere to the requirements in accordance with the original design standard, and into each manufacturing process. In 20 years has accumulated experience and excellent design ability of Japanese engineers guided ruihui highly responsible for Industry and ruihui strong executive team, created a batch of well-known auto parts manufacturers, allowing them to reach the high level in same industry,and investment less.
Customer case
Manufacturing industry; the United States Lear, Honda factory, Ford factory, GAC Group, Chongqing Changan, Wuhan Shenlong, BMW Brilliance, FAW Volkswagen, Beijing Hyundai.
And other household appliances manufacturers; such as GREE, Haier, Midea, Chigo Air conditioning.
hardware manufacturers; such as the United States Southco, are Zhongtai industrial manufacturers success cooperation case.
RUIHUI QUALITY is not the best in the world, and the price is not the cheapest. But we can provide excellent products to help you defeat your competitors.
Products: Feeder machine, Straightener machine, Uncoiler machine, Decoiler with Straightener, 3 in 1 NC Straightener Feeder, Coil handling system, Transfer system, Robot System, to meet the market needs of customers, improve work efficiency, reduce the burden of enterprise management personnel, maintenance of production safety and the customer staff made a significant contribution.
At present the company to further develop the market, at the end of 2017, the total investment reached 30 million USD, plant area of more than 20 thousand square meters, in order to meet the demand on the market and lay a solid foundation after.
Why choose us?
1st,We have a high level of technical research and development team;
2nd,We can provide the design and planning of the whole plant to realize the turnkey project;
3rd, our philosophy: quality is the social responsibility;
4th,our products have been recognized by the market, in the major automotive OEM, home appliance industry, hardware industry has been applied;
5th,We have a highly effective after-sales service team and get customer approval.