
The metal wafer blanking process is the most basic process for the
production of hardware cookware, auto parts, tank heads, lamps,
motor stators and rotors. It takes a lot of manpower and material
resources to produce, how to save costs, improve efficiency and
quality, It is a concern of manufacturers.
Production equipment for yaw-type stamping production line for
wafer blanking, including heavy-duty material frame for fixing and
supporting coil materials, and for unwinding and unwinding -
leveling machine for coil correction - NC servo yaw type feeder And
a punch that realizes wafer processing.
The special feature is that the NC servo yaw feeder has a magnetic return-to-zero switch, so that the position of each
parameter can be started from zero after each punching of the
plate, so as to avoid the dimensional deviation after repeated yaw
feed.
S-type or M-type wafer processing method, when the moving distance
takes the minimum value, the adjacent two wafers are just tangent,
and the narrowest part of the residual material between adjacent
wafers is 2mm, so that the sheet utilization rate is reached. The
highest, the least amount of waste generated, which reduces
production costs.
At the same time, a feeding device is arranged between the NC servo
yaw feeder and the punching machine; the feeding device comprises
two rotating joints and brackets, and the bracket and the support
are connected by a hydraulic cylinder; the end of the bracket The
rotation is provided with a tray that is matched with the material,
and the tray is also connected to the bracket by a cylinder.
In the process of wafer blanking production, during the movement of
the NC servo yaw feeder and the servo drive device, the material on
the punching table is easily scratched, and the cylinder is driven
to drive the tray. Move, avoiding material contact with the work
surface.
In the process of changing the mold, the driving of the hydraulic
cylinder drives the rotation of the bracket to rotate the belt to
lift the material greatly, thereby forming a large mold replacement
space.
The NC servo yaw type feeder used in the yaw type punching
production line for wafer blanking adopts double-axis alternating
feeding to realize the movement of the material in a
two-dimensional plane, and realizes effective and rapid wafer
blanking processing.
The S-type or M-type wafer processing method not only makes full
use of the position of the film on the material and rationally
arranges the processing order of the blanking of the wafer, but
also fully utilizes the raw materials and effectively improves the
working efficiency.
In the operation process of the yaw type punching production line
for wafer blanking, the XY axis bidirectional feeding according to
the control system ensures that the material fed into the punching
machine can be optimized for the layout punching, which improves
the material utilization rate and work efficiency, and the existing
Compared with the production methods, the production efficiency can
be greatly improved, the labor cost can be reduced, and the
material utilization rate of more than 7% can be improved, which
can bring huge economic benefits.
Specification:
Model | MAC2-400 | MAC2-500 | MAC2-600 | MAC2-800 | ||
Stock Width(mm) | 50-400 | 50-500 | 50-600 | 50-800 | ||
Stock Thickness(mm) | 0.3~3.2 | 0.3-3.2 | 0.3-3.2 | -3.2 | ||
Max.Coil Weight(kg) | 3000 | 3000 | 3000 | 5000 | 5000 | 7000 |
Max.Coil O.D.(mm) | 1200 | 1200 | 1200 | |||
Coil I.D.(mm) | 8 | 8 | 508 | 508 | ||
Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ||
Max. Line Speed(m/min) | 16-24 | 16-24 | 16-24 | 16-24 | ||
Work Roll Number(pieces) | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | ||
Feed Roll Number(set) | 1 | 1 | 1 | 1 | ||
Main Motor(kw) | AC2.9 | AC2.9 | AC4.4 | AC4.4 | ||
Mandrel Expansion | hydraulic | hydraulic | hydraulic | hydraulic | ||
Reel Motor(kw) | 1.5 | 1.5 | 1.5 | 2.2 | 2.2 | 3.7 |
Power(V) | 3 Phase 220V/380V/50HZ | |||||
Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 |
Straigtening performance:
tock Thicknees (mm) | Stock Width (mm) | |||
0.3 | 400 | 500 | 600 | 800 |
0.4 | ||||
0.6 | ||||
0.8 | ||||
1.0 | ||||
1.2 | ||||
1.4 | ||||
1.6 | 470 | 470 | ||
1.8 | 400 | 400 | ||
2.0 | 360 | 360 | ||
2.3 | 300 | 300 | 300 | 300 |
2.5 | 230 | 230 | 230 | 230 |
2.8 | 150 | 150 | 150 | 150 |
3.2 | 110 | 110 | 110 | 110 |
*1:(Pneumatic):Option in case of pneumatic mandrel expansion is
provi
GUANGDONG RUIHUI INTELLIGENT TECHNOLOGY CO., LTD.
RUIHUI founded in 2000, the technology of automation periphery is from Japan. RUIHUI has been learning Japan and Germany technology, and using high standards of principle in the parts selection, for assembly process and spare parts, adhere to the requirements in accordance with the original design standard, and into each manufacturing process. In 20 years has accumulated experience and excellent design ability of Japanese engineers guided ruihui highly responsible for Industry and ruihui strong executive team, created a batch of well-known auto parts manufacturers, allowing them to reach the high level in same industry,and investment less.
Customer case
Manufacturing industry; the United States Lear, Honda factory, Ford factory, GAC Group, Chongqing Changan, Wuhan Shenlong, BMW Brilliance, FAW Volkswagen, Beijing Hyundai.
And other household appliances manufacturers; such as GREE, Haier, Midea, Chigo Air conditioning.
hardware manufacturers; such as the United States Southco, are Zhongtai industrial manufacturers success cooperation case.
RUIHUI QUALITY is not the best in the world, and the price is not the cheapest. But we can provide excellent products to help you defeat your competitors.
Products: Feeder machine, Straightener machine, Uncoiler machine, Decoiler with Straightener, 3 in 1 NC Straightener Feeder, Coil handling system, Transfer system, Robot System, to meet the market needs of customers, improve work efficiency, reduce the burden of enterprise management personnel, maintenance of production safety and the customer staff made a significant contribution.
At present the company to further develop the market, at the end of 2017, the total investment reached 30 million USD, plant area of more than 20 thousand square meters, in order to meet the demand on the market and lay a solid foundation after.
Why choose us?
1st,We have a high level of technical research and development team;
2nd,We can provide the design and planning of the whole plant to realize the turnkey project;
3rd, our philosophy: quality is the social responsibility;
4th,our products have been recognized by the market, in the major automotive OEM, home appliance industry, hardware industry has been applied;
5th,We have a highly effective after-sales service team and get customer approval.