
Stamping Coil Straightener Unwinding Hydraulic Heavy Material Rack Automatic Punching
The hydraulic heavy-duty material frame is optimized by adding hydraulic cylinders and pressure arms to the standard heavy-duty material frame MT, and is used for unwinding and discharging of heavy-duty coil materials in the stamping production line.
It consists of a base, a disc brake system, a tile and an overhanging bearing. It is a single-roll cantilever structure. The material frame has 4 tile plates and 1 overhanging bearing, and the change of the inner diameter of the material frame is controlled by the hydraulic cylinder through the support connecting rod.
The hydraulic heavy-duty material frame adopts the oil pressure expansion mode, and controls the adjustment of the movement of the screw to change the inner diameter of the material rack to play the role of tensioning material.
During the unwinding and unloading process, the unwinding and transmission of the coil material is provided by an independent electric control box (motor, reducer) installed on the material frame body, and the frequency converter adjusts the transmission speed.
The heavy-duty material frame consists of three major components: the mandrel, the drive train and the support linkage. The mandrel is driven by the motor to complete the normal unwinding and feeding operations.
At the same time, the hydraulic screw is pulled by the hydraulic cylinder to adjust the screw to move the plate to the mandrel, and the inner diameter of the plate is matched with the loading trolley to complete the feeding action; the transmission system transmits the motor torque to the mandrel through the secondary gear system, so that the mandrel Rotate.
The outer support adopts oblique iron support expansion to ensure that the largest loaded material will not be deformed in the heavy material frame mandrel, and the outer support supports the free end of the mandrel and the mandrel to support the inner diameter of the material frame.
Heavy-duty material frame material and main parameters: The heavy-duty material frame adopts single-roller four-bladed tile-plate design, and the blade curvature is consistent with the material inner diameter, with rotary expansion and contraction hydraulic cylinder and pneumatic pressing arm.
The standard tile has a diameter of 530 mm and a contraction diameter of 450 mm. Main component material: The tile is made of high-strength carbon steel, the mandrel of the material frame is forged steel, and the supporting rod is high-strength cast steel.
The fuselage is welded steel structure (and annealed and stress-relieved), the base/pressing arm is welded steel structure, and the gear/pinion is forged steel.
Specifications:
Model | MAC4-600F | MAC4-800F | MAC4-1000F | MAC4-1300F |
Stock Width(mm) | 70~600 | 70~800 | 70~1000 | 70~1300 |
Stock Thickness(mm) | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 |
Max.Coil Weight(kg) | 5000 | 5000 | 7000 | 10000 |
Max.Coil O.D.(mm) | 1400 | 1400 | 1400 | 1400 |
Coil I.D.(mm) | 508 | 508 | 508 | 508 |
Feed Length(mm) | ~500* | ~500* | ~500* | ~500* |
Max.Line Speed(m/min) | 16~24 | 16~24 | 16~24 | 16~24 |
Work Roll Number(piece) | upper 6/lower 5 | upper 6/lower 5 | upper 6/lower 5 | upper 6/lower 5 |
Feed Roll number(set) | 1 | 1 | 1 | 1 |
Main Motor | AC7.5 | AC11.0 | AC11.0 | AC11.0 |
Mandrel Expansion | Hydrauilc | Hydrauilc | Hydrauilc | Hydrauilc |
Reel Motor(kw) | 2.2 | 2.2 | 3.7 | 7.5 |
Power(v) | 3 Phase 220V/380V/50HZ | |||
Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 |
Straightening Performance:
Model | MAC4-600F | MAC4-800F | MAC4-1000F | MAC4-1300F | |
Stock Thickness (mm) | 0.8~2.3 | 600 | 800 | 1000 | 1300 |
2.8 | 933 | 933 | |||
3.2 | 714 | 714 | 714 | ||
4.0 | 457 | 457 | 457 | 457 | |
4.5 | 361 | 361 | 361 | 361 | |
5.0 | 293 | 293 | 293 | 293 | |
6.0 | 203 | 203 | 203 | 203 |
Products:
GUANGDONG RUIHUI INTELLIGENT TECHNOLOGY CO., LTD.
RUIHUI founded in 2000, the technology of automation periphery is from Japan. RUIHUI has been learning Japan and Germany technology, and using high standards of principle in the parts selection, for assembly process and spare parts, adhere to the requirements in accordance with the original design standard, and into each manufacturing process. In 20 years has accumulated experience and excellent design ability of Japanese engineers guided ruihui highly responsible for Industry and ruihui strong executive team, created a batch of well-known auto parts manufacturers, allowing them to reach the high level in same industry,and investment less.
Customer case
Manufacturing industry; the United States Lear, Honda factory, Ford factory, GAC Group, Chongqing Changan, Wuhan Shenlong, BMW Brilliance, FAW Volkswagen, Beijing Hyundai.
And other household appliances manufacturers; such as GREE, Haier, Midea, Chigo Air conditioning.
hardware manufacturers; such as the United States Southco, are Zhongtai industrial manufacturers success cooperation case.
RUIHUI QUALITY is not the best in the world, and the price is not the cheapest. But we can provide excellent products to help you defeat your competitors.
Products: Feeder machine, Straightener machine, Uncoiler machine, Decoiler with Straightener, 3 in 1 NC Straightener Feeder, Coil handling system, Transfer system, Robot System, to meet the market needs of customers, improve work efficiency, reduce the burden of enterprise management personnel, maintenance of production safety and the customer staff made a significant contribution.
At present the company to further develop the market, at the end of 2017, the total investment reached 30 million USD, plant area of more than 20 thousand square meters, in order to meet the demand on the market and lay a solid foundation after.
Why choose us?
1st,We have a high level of technical research and development team;
2nd,We can provide the design and planning of the whole plant to realize the turnkey project;
3rd, our philosophy: quality is the social responsibility;
4th,our products have been recognized by the market, in the major automotive OEM, home appliance industry, hardware industry has been applied;
5th,We have a highly effective after-sales service team and get customer approval.